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Course Details

Overview

The "Hazard Analysis and Risk Assessment (HAZOP / JSA / Risk Assessment)" course is a practical occupational safety and health program designed to build structured competence in hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. The program combines technical knowledge, recognized international standards, local compliance awareness, operational checklists, and applied workplace examples.

Participants move from core concepts to practical application through case studies, templates, inspection tools, exercises, and scenario-based discussions. The course is suitable for organizations that want production-ready safety practices, stronger compliance, and clearer field implementation.

Program Duration: Because of the depth of the subject and the number of methodologies covered, the course is designed over 5 days (25 training hours).

Objectives

Program Objectives

By the end of this course, participants will be able to:

Distinguish between hazard, risk, near miss, incident, consequence, likelihood, severity, and residual risk.
Apply Job Safety Analysis by breaking tasks into steps, identifying hazards, and documenting controls.
Apply HAZOP methodology using nodes, parameters, guide words, deviations, causes, consequences, safeguards, and recommendations.
Use risk matrices, LOPA, FMEA, ALARP logic, and prioritization methods to assess and rank risks.
Build and update a practical risk register with owners, deadlines, current controls, and residual risk.
Integrate risk-assessment outputs with ISO 45001 objectives, operational controls, and management review.

Target Audience

HSE officers, safety supervisors, and occupational health and safety practitioners.
Operations, production, maintenance, facilities, and site managers responsible for safe work execution.
Engineers, technicians, team leaders, and supervisors working in industrial, construction, oil and gas, utilities, or service environments.
Internal auditors, compliance officers, emergency response members, and risk-management professionals.
Recent graduates in engineering, safety, environmental sciences, or technical disciplines who want structured practical safety capability.

Competencies

Core Competencies

Conducting Job Safety Analysis (JSA)

Analyze a work task into logical steps, identify hazards, select controls, and document a complete JSA.

Applying HAZOP methodology

Participate in a simulated HAZOP and document deviations, causes, consequences, safeguards, and actions.

Qualitative and quantitative risk assessment

Use risk matrices and semi-quantitative tools to prioritize risks and select additional controls.

Preparing a risk register

Create a structured risk register for a facility or department.

Applying the hierarchy of controls

Select controls from elimination to PPE and justify each selection.

Integrating risk assessment with ISO 45001

Link risk outputs to objectives, operational controls, and management review.

Learning Journey

Program Outline

Day 1: Fundamentals of Risk Assessment and Terminology

Introduction to Risk Management

This module covers introduction to risk management within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Risk Assessment Standards and Frameworks

This module covers risk assessment standards and frameworks within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Hazard Identification Sources

This module covers hazard identification sources within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Hazard Classification Examples

This module covers hazard classification examples within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Practical Workshop: Initial Hazard Identification

This module covers practical workshop: initial hazard identification within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Day 2: Job Safety Analysis (JSA)

Introduction to JSA / JHA

This module covers introduction to jsa / jha within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

The Four Steps of JSA

This module covers the four steps of jsa within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

JSA Forms and Documentation

This module covers jsa forms and documentation within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

JSA Case Studies

This module covers jsa case studies within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Practical Workshop: Full JSA

This module covers practical workshop: full jsa within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Day 3: Hazard and Operability Study (HAZOP)

Introduction to HAZOP

This module covers introduction to hazop within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Core HAZOP Concepts

This module covers core hazop concepts within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Applying Guide Words

This module covers applying guide words within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

HAZOP Session Steps

This module covers hazop session steps within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

HAZOP Report and Close-Out

This module covers hazop report and close-out within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Practical Workshop: Simulated HAZOP

This module covers practical workshop: simulated hazop within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Day 4: Qualitative and Quantitative Risk Assessment

Risk Matrices

This module covers risk matrices within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Quantitative Risk Assessment

This module covers quantitative risk assessment within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Health Risk Assessment

This module covers health risk assessment within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Practical Workshop: Comprehensive Risk Assessment

This module covers practical workshop: comprehensive risk assessment within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Risk Register Preparation and Updating

This module covers risk register preparation and updating within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Day 5: ISO 45001 Integration and Comprehensive Case Study

Integrating Risk Assessment into ISO 45001

This module covers integrating risk assessment into iso 45001 within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Management Review and Risk Inputs

This module covers management review and risk inputs within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Comprehensive Petrochemical Facility Case Study

This module covers comprehensive petrochemical facility case study within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

Final Test and Course Review

This module covers final test and course review within the context of hazard identification, JSA, HAZOP, qualitative and quantitative risk assessment, risk registers, the hierarchy of controls, and ISO 45001 integration. Participants review key concepts, applicable standards, documentation requirements, practical controls, field examples, and common implementation mistakes, then apply the topic through discussion, checklists, or short case exercises.

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